The impact of local masses and inertias on the dynamic modelling of flexible manipulators

After a brief review of the recent literature dealing with flexible multi-body modelling for control design purpose, the paper first describes three different techniques used to build up the dynamic model of SECAFLEX, a 2 d.o.f. flexible in-plane manipulator driven by geared DC motors : introduction of local fictitious springs, use of a basis of assumed Euler-Bernouilli cantilever-free modes and of 5th order polynomial modes. This last technique allows to take easily into account local masses and inertias, which appear important in real-life experiments. Transformation of the state space models obtained in a common modal basis allows a quantitative comparison of the results obtained, while Bode plots of the various interesting transfer functions relating input torques to output in-joint and tip measurements give rather qualitative results. A parametric study of the effect of angular configuration changes and physical parameter modifications (including the effect of rotor inertia) shows that the three techniques give similar results up to the first flexible modes of each link when concentrated masses and inertias are present. From the control point of view, “pathological” cases are exhibited : uncertainty in the phase of the non-colocated transfer functions, high dependence of the free modes in the rotor inertia value. Robustness of the control to these kinds of uncertainties appears compulsory.